High Alumina Brick is the core refractory solution for high temperature industry

Release time:

2025-04-09

Author:

Chao yu

Source:


Product Overview

High Alumina Brick (Al₂O₃ content ≥48%) is a kind of advanced refractory material made of high-quality bauxite as the main raw material, which is widely used in the key parts of high temperature kiln in the iron and steel, cement, glass, non-ferrous metal smelting and other industries by virtue of its high refractoriness (≥1770 ℃), excellent resistance to thermal shock and resistance to chemical erosion.

 

Core Advantages and Technical Characteristics

1. Excellent High Temperature Resistance

Alumina Content Grading:

Grade I High Alumina Brick (Al₂O₃≥75%): Extreme use temperature up to 1790℃, suitable for extreme high temperature environments, such as the roof of electric arc furnaces and ladle linings.

Secondary high alumina bricks (Al₂O₃ 60%-75%): cost-effective, widely used in medium and high temperature areas such as transition zone of rotary kiln and hot blast furnace.

Low impurity design: Fe₂O₃, TiO₂ and other impurities content ≤ 2.5%, reducing the risk of high temperature slag penetration.

 

2. Erosion resistance and thermal shock stability

High-density structure (bulk density ≥2.6g/cm³) effectively resists acidic/alkaline slag erosion.

Thermal shock stability (1100℃ water cooling cycle ≥15 times) to extend the life of the kiln and reduce the frequency of maintenance.

 

3. Environmental protection and energy saving

Low thermal conductivity (≤1.5W/m-K) reduces heat loss and helps customers reduce fuel costs.

Chromium-free formula complies with EU REACH regulation, avoiding the risk of heavy metal pollution.

 

Typical Application Scenarios

| Industries | Application Sections | Solution Value |

| ----------------| ---------------------------| -----------------------------------------|

| Iron & Steel Smelting | Blast Furnace Cylinders, Hot Blast Furnace Vaults | Resistance to resisting the scouring of molten iron and supporting the stable operation of the furnace body for a long period of time. |

| Cement Manufacturing | Rotary Kiln Transition Belt, Kiln Door Hood | Resist clinker alkali erosion and reduce the problem of kiln skin peeling. |

| Glass Manufacturing | Kiln Breast Walls, Heat Storage Chamber Latticework | Resistant to corrosion of high-temperature glass liquids, safeguarding melting efficiency. |

| Nonferrous Metals | Copper Smelting Reflector Furnace, Aluminum Electrolyzer Lining | Resistant to metal melt infiltration, prolonging equipment overhaul cycle. |

 

Why choose our high alumina bricks?

Customized production: Adjust the Al₂O₃ content (48%-85%) and additives formula according to the customer's working conditions (temperature, atmosphere, erosion medium).

Strict quality control: adopt European tunnel kiln firing technology to ensure uniform sintering of bricks, certified by ISO 9001 and ASTM C27/C155 standards.

Global service network: Provide one-stop service from selection and design, masonry guidance to after-sales tracking, and support multi-region logistics in the Middle East, Southeast Asia and South America.

 

Market Competitiveness Data

Cost Effectiveness: Compared with imported brands, the price is 15%-20% lower and the delivery cycle is shortened to 30 days.

 

Successful cases:

Customized 75% high alumina bricks for a large steel plant in Vietnam, helping to increase the life of its electric furnace from 180 to 250 furnace cycles.

Supply low porosity (≤18%) high alumina bricks to a German glass kiln enterprise, reducing energy consumption by 8%.